Implementation of CO₂ refrigeration systems in the horenychi distribution center: future technologies available today
Modern distribution centers require stable cooling, precise energy control, and technologies that comply with European standards.
These principles formed the foundation for the implementation of a refrigeration system at the Horenychi distribution center (Kyiv region), where a next-generation CO₂ solution was deployed.
Next-Level Engineering Solution
The project included the development of a modern complex of low-temperature storage chambers with a total area of 5,540 m², as well as a loading/unloading zone (dock area) covering 1,520 m².
The cooling supply is provided by two independent compressor racks based on equipment from Bitzer and heat exchange equipment from Thermofin.
A key feature of this project is the use of the natural refrigerant CO₂ (R744) instead of synthetic refrigerants, which significantly improves energy efficiency.
Thanks to heat recovery from the refrigeration system:
- evaporator defrosting is performed using glycol heated by recovered heat;
- recovered heat is utilized for heating service areas and water supply;
- the system operates reliably even at ambient temperatures up to +35°C.
This approach reduces energy consumption by 10–15% compared to conventional HFC-based systems.
Why CO₂ instead of freon?
The transition to CO₂ is not just a trend, but a well-grounded engineering decision.
- Energy Efficiency
Thanks to parallel compression technology, heat recovery, and the complete elimination of electric defrosting, CO₂ systems consume significantly less electricity. - Environmental Sustainability
CO₂ has a Global Warming Potential (GWP) of 1, while conventional refrigerants can exceed 2000. This enables companies not only to comply with European environmental standards but also to demonstrate corporate social responsibility. - Heat Recovery as an Added Benefit
Excess heat from CO₂ refrigeration systems is reused for space heating and hot water supply, and fully supports the defrosting process across the entire facility—further reducing energy consumption, especially during winter.
CO₂ vs freon comparison
| Parameter | Freon System | CO₂ System |
|---|---|---|
| GWP (Environmental Impact) | 2088 (R404A) | 1 (R744) |
| Defrosting | Electric | Heat-based (heat recovery) |
Customer benefits
As a result of implementing the CO₂ solution, the Horenychi distribution center will benefit from:
- stable system operation under any ambient conditions, enabled by an adiabatic condenser;
- reduced electricity costs;
- minimal environmental impact;
- full automation via the Ralcontrol system;
- lower operational costs and fast return on investment.
CO₂ — a future-oriented technology
The experience of this project demonstrates that CO₂ refrigeration systems are the most rational choice for large distribution centers, warehouses, logistics hubs, and food industry enterprises.